Key points of diamond wire saw construction

- Dec 11, 2019-

Key points of diamond wire saw construction


(1) fixed rope saw and guide wheel


M16 chemical anchor bolt is used to fix the main and auxiliary legs of the rope saw. The installation of the guide wheel must be stable, and the edge of the wheel must be aligned with the center line of the threading hole, so as to ensure the effective cutting speed of the cutting surface and strictly implement the installation accuracy requirements.        


(2) installation of rope


According to the determined cutting form, the diamond rope shall be wound on the driving wheel and auxiliary wheel in a certain order, and the direction of the rope shall be consistent with the driving direction of the driving wheel


(3) technical measures for connection and safety protection of relevant operating systems


According to the site conditions, the connection of water, electricity, mechanical equipment and other related pipelines shall be correct, standardized and relatively centralized, and the wiring shall be placed in strict accordance with the safety operation regulations, so as to prevent the potential accidents caused by the disorderly placement of many machines, people, auxiliary equipment and materials. In the process of rope cutting, the front of the direction of rope movement must be protected by safety barriers, and safety signs shall be set in a certain area to remind pedestrians not to enter the construction area. A kind of


(4) cutting


Start the electric motor, adjust the lifting tension of the driving wheel through the control panel, ensure that the diamond rope is properly tightened, supply circulating cooling water, and then start another electric motor to drive the driving wheel to drive the diamond rope to rotate and cut. During the cutting process, the stability of the base must be closely observed, and the deflection of the guide wheel must be adjusted at any time to ensure that the cutting rope is in the same plane. A kind of


(5) selection of cutting parameters


During the cutting process, adjust the cutting parameters by operating the control panel to ensure that the linear speed of diamond rope is about 20 m / s. on the other hand, ensure that the amount of flushing fluid is sufficient during the cutting process to ensure the cooling of diamond rope and take away the grinding powder. The cutting operation shall be stable in speed, parameters and equipment. A kind of


(6) problems in cutting process


In case of rope jamming, rope breaking and other phenomena, corresponding measures shall be taken to solve them. The safety protection measures must be strict, or the diamond beads on the broken diamond rope will fly out and hurt people like bullets. Therefore, in addition to the necessary protective measures, all irrelevant personnel are not allowed to visit the site